The surround consists of 3 boxes. The top box for the center measure 10 1/2″ x 54″ The 2 boxes for the sides measure 10 1/2″ x 51″ The depth for all 3 boxes is 3 5/8″.
The pieces for the boxes were cut from a 4′ x 8′ MDF wood panel. We like to use MDF for our projects and built-ins because it’s easy to work with, paints beautifully and is inexpensive. We made all of the cuts using a table saw, but a circular saw with a guide would also work. Or if you are not comfortable using a saw, you can have the cuts made for you at Home Depot. I believe they charge $.50 per cut.
As the boxes were assembled, all of the seams face towards the front. All of the seams will be covered with molding later on in the construction process.
The 3 boxes were then secured together with screws. First we cut a notch out were the 2 boxes connected with the center box, so it is able to attach to the cleat. Because the cleats needed to be secure in studs, we needed the top cleat to run the entire distance. This is more clearly illustrated in the video tutorial.
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